China manufacturer 750W Brushless Energy Saving Sewing Machine Servo Motor manufacturer

Product Description


This Series Servo Motor is designed to meet almost all basic light duty requirements of various commercial sewing machines, including lockstitch sewing machines, overlock sewing machines and interlock sewing machines. It utilizes Ferrite permanent magnets. The motor produces almost no noise, saves energy (60-80%) and is brushless, speed adjustable and durable. It provides a high starting torque even at low speed or from a complete stop. By using a modern technologically advanced microprocessor, Hall sensor and Pulse-Width Modulation technology, the motor can be set to rotate at different maximum speeds, in either normal or reverse directions, and can start with different accelerating speeds. It will stop automatically with any interruption such as in-line voltage, electrical surge, radio frequency interference or overloading. It is fully protected by the software and will give error messages indicating which problem is encountered. It even works well in environments with an unstable electrical power supply.

Supplied with:
1. Instruction manual / parts list
2. Mounting hardware
3. Pulley cover (belt guard)
4.65mm pulley
5. Push-button on/off wire harness

Features & Settings:
1. Motor rotating direction setting
2. Slow starting speed
3. Maximum speed setting

Specification
1. 110/220V Singe Phase
2. Cycles: 50/60
3. Variable Speed to 4500 RPM
4. Power: 550W/750W

HIGHLY brand sewing machine company is a reliable leading manufacturer and distributor for all kinds of sewing machines. The products scope include basic industrial sewing machine, such as single & double needle lockstitch sewing machine, heavy duty sewing machine, overlock sewing machine, interlock sewing machine, multi needle sewing machine, button attaching and button holing sewing machine, bar tacking sewing machine, zigzag sewing machine, handstitch sewing machine, chainstitch and blindstitch sewing machine, household sewing machine and cutting equipments. Also includes some special type and high precision technology sewing machine, such as leather sewing machine, shoes sewing machine, sofa sewing machine, jumbo & woven bag sewing machine, suitcase & handbag sewing machine, CHINAMFG & tent sewing machine, labor & rope net sewing machine, seat & cushion sewing machine, programmable pattern sewing machine, mattress sewing machine, embroidery sewing machine, carpet overedging sewing machine, and so on. 

We are very especially professional on super heavy thick material sewing machines and long arm sewing machines. Our sewing machines are widely used in clothes, shoes, sofa, jumbo bag, woven bag, suitcase, handbag, carpets, tent, umbrellas, luggage, leather and knitting industry. The reliable quality and good after sale service gained a positive comments and reputation from our customers. The sales network has covered more than 80 countries and regions in the world, such as South & North America, Europe, Middle East, Asia, Africa, etc. The Company has obtained in succession the certification of ISO9000, SGS, and CE certificates. 

With the principle of “Highly products, Highly quality, Highly service”, we would like to continue researching more advanced and functional garments machinery for different markets and requirements, so that we develop stable business cooperation with all clients from all over the world on the base of mutual benefit. “Highly Products, Highly Quality, Highly Service”, you choose, you believe. You are always welcome to cooperate with HIGHLY brand sewing machine company, including OEM cooperation with your brand. You are warmly welcome to be our agency with our registered brands Highly, PARADA, WELMAC, Mastman.
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After-sales Service: 1 Year
Warranty: 1 Year
Condition: New
Certification: CE, ISO9001
Application Place: Factory
Applicable Thickness: Other
Customization:
Available

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servo motor

Are there advancements or trends in servo motor technology that users should be aware of?

Yes, there have been significant advancements and emerging trends in servo motor technology that users should be aware of. These developments aim to enhance performance, improve efficiency, and provide new capabilities. Here are some noteworthy advancements and trends in servo motor technology:

1. Higher Power Density:

Advancements in servo motor design and manufacturing techniques have led to higher power densities. This means that modern servo motors can deliver more power in a smaller and lighter package. Higher power density allows for more compact and efficient machine designs, particularly in applications with limited space or weight restrictions.

2. Improved Efficiency:

Efficiency is a crucial aspect of servo motor technology. Manufacturers are continuously striving to improve motor efficiency to minimize energy consumption and reduce operating costs. Advanced motor designs, optimized winding configurations, and the use of high-quality materials contribute to higher efficiency levels, resulting in energy savings and lower heat generation.

3. Integration of Electronics and Control:

Integration of electronics and control functions directly into servo motors is becoming increasingly common. This trend eliminates the need for external motor controllers or drives, simplifies wiring and installation, and reduces overall system complexity. Integrated servo motors often include features such as on-board motion control, communication interfaces, and safety features.

4. Digitalization and Connectivity:

Servo motor technology is embracing digitalization and connectivity trends. Many modern servo motors come equipped with digital interfaces, such as Ethernet or fieldbus protocols, enabling seamless integration with industrial communication networks. This connectivity allows for real-time monitoring, diagnostics, and remote control of servo motors, facilitating condition monitoring, predictive maintenance, and system optimization.

5. Advanced Feedback Systems:

Feedback systems play a critical role in servo motor performance. Recent advancements in feedback technology have resulted in more accurate and higher-resolution encoders, resolvers, and sensors. These advanced feedback systems provide precise position and velocity information, enabling improved motion control, better accuracy, and enhanced dynamic response in servo motor applications.

6. Smart and Adaptive Control Algorithms:

Servo motor control algorithms have evolved to include smart and adaptive features. These algorithms can adapt to changing load conditions, compensate for disturbances, and optimize motor performance based on real-time feedback. Smart control algorithms contribute to smoother operation, increased stability, and improved tracking accuracy in various applications.

7. Safety and Functional Safety:

Safety is a paramount concern in industrial automation. Servo motor technology has incorporated safety features and functional safety standards to ensure the protection of personnel and equipment. Safety-rated servo motors often include features such as safe torque off (STO) functionality, safe motion control, and compliance with safety standards like ISO 13849 and IEC 61508.

It’s important for users to stay informed about these advancements and trends in servo motor technology. By understanding the latest developments, users can make informed decisions when selecting and implementing servo motors, leading to improved performance, efficiency, and reliability in their applications.

servo motor

Are there different types of servo motors, and how do they differ?

Yes, there are different types of servo motors available, each with its own characteristics and applications. The variations among servo motors can be attributed to factors such as construction, control mechanisms, power requirements, and performance specifications. Let’s explore some of the common types of servo motors and how they differ:

1. DC Servo Motors:

DC servo motors are widely used in various applications. They consist of a DC motor combined with a feedback control system. The control system typically includes a position or velocity feedback sensor, such as an encoder or a resolver. DC servo motors offer good speed and torque control and are often employed in robotics, automation, and hobbyist projects. They can be operated with a separate motor driver or integrated into servo motor units with built-in control electronics.

2. AC Servo Motors:

AC servo motors are designed for high-performance applications that require precise control and fast response times. They are typically three-phase motors and are driven by sinusoidal AC waveforms. AC servo motors often incorporate advanced control algorithms and feedback systems to achieve accurate position, velocity, and torque control. These motors are commonly used in industrial automation, CNC machines, robotics, and other applications that demand high precision and dynamic performance.

3. Brushed Servo Motors:

Brushed servo motors feature a traditional brushed DC motor design. They consist of a rotor with a commutator and carbon brushes that make physical contact with the commutator. The brushes provide electrical connections, allowing the motor’s magnetic field to interact with the rotor’s windings. Brushed servo motors are known for their simplicity and cost-effectiveness. However, they may require more maintenance due to brush wear, and they generally have lower efficiency and shorter lifespan compared to brushless servo motors.

4. Brushless Servo Motors:

Brushless servo motors, also known as brushless DC (BLDC) motors, offer several advantages over brushed motors. They eliminate the need for brushes and commutators, resulting in improved reliability, higher efficiency, and longer lifespan. Brushless servo motors rely on electronic commutation, typically using Hall effect sensors or encoder feedback for accurate rotor position detection. These motors are widely used in robotics, industrial automation, aerospace, and other applications that require high-performance motion control with minimal maintenance.

5. Linear Servo Motors:

Linear servo motors are designed to provide linear motion instead of rotational motion. They consist of a primary part (stator) and a secondary part (slider or forcer) that interact magnetically to generate linear motion. Linear servo motors offer advantages such as high speed, high acceleration, and precise positioning along a linear axis. They find applications in various industries, including semiconductor manufacturing, packaging, printing, and machine tools.

6. Micro Servo Motors:

Micro servo motors are small-sized servo motors often used in applications with limited space and low power requirements. They are commonly found in hobbyist projects, model airplanes, remote-controlled vehicles, and small robotic systems. Micro servo motors are lightweight, compact, and offer reasonable precision and control for their size.

These are some of the different types of servo motors available, each catering to specific applications and requirements. The choice of servo motor type depends on factors such as the desired performance, accuracy, power requirements, environmental conditions, and cost considerations. Understanding the differences between servo motor types is essential for selecting the most suitable motor for a particular application.

servo motor

What is a servo motor, and how does it function in automation systems?

A servo motor is a type of motor specifically designed for precise control of angular or linear position, velocity, and acceleration. It is widely used in various automation systems where accurate motion control is required. Let’s explore the concept of servo motors and how they function in automation systems:

A servo motor consists of a motor, a position feedback device (such as an encoder or resolver), and a control system. The control system receives input signals, typically in the form of electrical pulses or analog signals, indicating the desired position or speed. Based on these signals and the feedback from the position sensor, the control system adjusts the motor’s operation to achieve the desired motion.

The functioning of a servo motor in an automation system involves the following steps:

  1. Signal Input: The automation system provides a control signal to the servo motor, indicating the desired position, speed, or other motion parameters. This signal can be generated by a human operator, a computer, a programmable logic controller (PLC), or other control devices.
  2. Feedback System: The servo motor incorporates a position feedback device, such as an encoder or resolver, which continuously monitors the motor’s actual position. This feedback information is sent back to the control system, allowing it to compare the actual position with the desired position specified by the input signal.
  3. Control System: The control system, typically housed within the servo motor or an external servo drive, receives the input signal and the feedback from the position sensor. It processes this information and generates the appropriate control signals to the motor.
  4. Motor Operation: Based on the control signals received from the control system, the servo motor adjusts its operation to achieve the desired motion. The control system varies the motor’s voltage, current, or frequency to control the motor’s speed, torque, or position accurately.
  5. Closed-Loop Control: Servo motors operate in a closed-loop control system. The feedback information from the position sensor allows the control system to continuously monitor and adjust the motor’s operation to minimize any deviation between the desired position and the actual position. This closed-loop control mechanism provides high accuracy, repeatability, and responsiveness in motion control applications.

One of the key advantages of servo motors in automation systems is their ability to provide precise and dynamic motion control. They can rapidly accelerate, decelerate, and change direction with high accuracy, allowing for intricate and complex movements. Servo motors are widely used in applications such as robotics, CNC machines, printing presses, packaging equipment, and automated manufacturing systems.

In summary, a servo motor is a specialized motor that enables accurate control of position, velocity, and acceleration in automation systems. Through the combination of a control system and a position feedback device, servo motors can precisely adjust their operation to achieve the desired motion. Their closed-loop control mechanism and high responsiveness make them an essential component in various applications requiring precise and dynamic motion control.

China manufacturer 750W Brushless Energy Saving Sewing Machine Servo Motor   manufacturer China manufacturer 750W Brushless Energy Saving Sewing Machine Servo Motor   manufacturer
editor by CX 2024-03-12